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Thread: Dust Suppression Methods on Haulage Roads

  1. Dust Suppression Methods on Haulage Roads

    DEAR FORUM MEMBERS

    WE ARE LOOKING FOR DUST SUPPRESSION METHODS ON CAPTIVE LIME STONE MINES HAULAGE ROADS. THE CEMENT PLANT IS LOCATED IN THE MIDDEL EAST, SAUDI ARABIA. WATER IS A SCARCE COMMODITY, WE DO NOT PREFER TO GO FOR WATER SPRINLERS / WATER SPRAY. OTHER THAN PAVING THE ROAD BY ASPHALT OR CONCRETE, WE ARE LOOKING FOR ANY OTHER BEST METHODS ARE IN PRACTICE FROM THE MINE USERS OR FORUM MEMBERS.
    MODERATOR MAY PLEASE BE REQUESTED TO PUBLISH THE REQUEST.

    REGARDS
    Pamarthi

  2. #2

    Thumbs up DUST SUPPRESSION

    Dear Pamarthi


    We have pleasure to inform you that we are manufacturing speciality
    chemicals for various industrial applications. We have Dust
    Suppression products range 'DUSTRON' for the DUST SUPPRESSION in
    mining operation for haulage road in open cast mines and for the bulk
    material handling systems.

    We have a Memorandum of understanding (MOU) with Central Mining
    Research Institute (CMRI) Dhanbad, India which is a part of Council
    of Scientific & Industrial Research Govt. of India. CMRI is the world
    recognised Institute for the research in the field of mining
    operation.

    The following products are approved and accepted by the Indian Mining
    Industries since last 10 years for better environmental and mining
    conditions.

    1. DUSTRON PC Compound: For the open cast mines haul road where the
    dust emission is because of HEAVY EARTH MOVERS of high capacity
    trucks Dozzer, Tippler etc. DUSTRON PC is used for various class of
    mines in India for dust suppression in the mines as under.
    (1) Iron Ore Mines
    (2) Zinc Mines
    (3) Lime Stone Mines
    (4) Copper/Chromite Mines

    2.DUSTRON PC COAL : For the open cast mines haul road of collieries,
    railway sidings and coal jetty's road of the ports.

    3.DUSTRON PC LIGNITE : For the haulage roads of lignite open cast mines.

    4.DUSTRON XT : This product is used for the dust suppression of bulk
    material handling system where at the transfer point crusher house,
    dumper platform dust emission is heavy, so along with water spray
    DUSTRON XT is used to control dust emission.

    5.DUSTRON XT COAL : For bulk material handling system of conveyors,
    dumper platform, wagon tipplers of open cast/ under ground mines,
    Thermal power plants and coal jetty on the port trust.

    All the above products are used in Indian mining industries to control
    dust for better environment & working conditions which produce no. of
    advantages.

    We hope that you might be consuming some product for similar
    application. "Using DUSTRON RANGE OF PRODUCT SAVINGS IN WATER is 40%"
    with other benefits.

    If you find any interest we shall send you the detail literature for
    your reference along with quotation.

    We request you to send us your e-mail address to contact you on net.
    E-mail: nrd@juno.com

    We ensure you to provide you best services and technical back-up to
    your mines for dust suppression applications.

    Awaiting for your valued inquiry.

    Thanking you,

    Yours faithfully
    For N R D Industries
    DIPALI SHAH.

  3. Have you looked into calcium chip?

  4. #4
    Join Date
    Feb 08
    Posts
    28
    Follow the professional lead of the experts in this field for the already proven best results. The largest mining company in the world uses Dust Stop and so does the largest construction site on earth. The product is the most effective in doing what you need it to do but now the laws are such that you must start using sustainable products that are certified as environmentally friendly as well. Dust Stop is the product that you are looking for and you can find more information at the web site located at www.cypherltd.com or cypherenvironmental.com which is being constructed in condensed form due to the huge demand for this effective dust control product.

    I wish you the best,

    Norm
    Norm Burns

  5. #5

    Re: DUST SUPPRESSION

    Dear Pamarthi


    We have experience for dust suppression. The product is only used with water also.

    Please return the format dully filled by you. After receiving your reply we will suggest you the perfect solution.

    As per your mail you have problem for spraying water but without water it will not possible to suggest you the solution.

    Most of the industries require cost economic product in comparisons with water.

    So please return the format fully filled by you and also send the minimum / maximum water used by the mines.

    e MAIL: nrdindustries@gmail.com

    Awaiting for your valued inquiry.

    Thanking you,

    Yours faithfully
    For N R D Industries
    MRS. DIPALI SHAH

  6. Smile limestone haul road dust suppression

    Quote Originally Posted by PAMARTHI View Post
    DEAR FORUM MEMBERS

    WE ARE LOOKING FOR DUST SUPPRESSION METHODS ON CAPTIVE LIME STONE MINES HAULAGE ROADS. THE CEMENT PLANT IS LOCATED IN THE MIDDLE EAST, SAUDI ARABIA. WATER IS A SCARCE COMMODITY, WE DO NOT PREFER TO GO FOR WATER SPRINKLERS / WATER SPRAY. OTHER THAN PAVING THE ROAD BY ASPHALT OR CONCRETE, WE ARE LOOKING FOR ANY OTHER BEST METHODS ARE IN PRACTICE FROM THE MINE USERS OR FORUM MEMBERS.
    MODERATOR MAY PLEASE BE REQUESTED TO PUBLISH THE REQUEST.

    REGARDS
    ==============================================================

    Ahl sah-laam alaykum ismi leon


    Greetings and salutations to you Pamarthi,


    Save yourself a lot of work and aggravation a by setting up a large portable tank
    such as those made by Modutank here in the United States to hold sea water or calcium in solution to use for for dust control.

    By adding a bottle of bio-degradeable dish soap such as "Dawn" to the tank load mixture to make it foam and it will allow you to spray a fine mist to knock down the dust.

    Calcium chips in solution or sea salt or rock salt in a heavy brine will work well also-depending on how far you are from a salt producer or calcium manufacturer/ evaporator is the other question.

    A car load of sea salt or calcium chloride chips or a truck load-Lorrey load of calcium will go a long way for dust control.


    If you use rail or have rail access at your cement plant you will already have huge economies of scale so that obtaining either sea water, solar salt, and or calcium is more economical.


    If you could provide more information about your quarry set up and transport, I would be glad to offer any help.

    The folks you should be chatting with are "Spraying Systems Incorporated" they have a world wide presence and they have an office in nearly every country.

    They have their own design office and laboratory to design and proof all the spraying equipment they build.

    You will end up using a spray system with flat fan nozzles pumping very small amounts of solution to control fugitive dust unless or you investigate the use of a street sweeper with a vacuum to collect the fugitive dust and add the dust back to the product stream.

    With your lack of water a vacuum system utilizing a a tandem axle truck with a super products vacuum connected to a road width vacuum nozzle may be your best case solution in my opinion.

    Using a Unimog or other truck to pull a trailer outfitted with the super sucker vacuum with its own power unit will allow easy dust cleaning and vacuuming of the road ways and cleaning around the plant site where needed for spills of cement and rock in or outside the plant with extra hoses.

    The super sucker has its own dust control system to eliminate fugitive dust and
    they have several sizes of dust hoppers. it easily creates a pressure gradient for many hundreds of feet to suction out dry and wet spills of material


    the super products company has a world wide presence as well through its distribution network.

    A road width suction nozzle for the roadway would require a bit of fabrication but it has been done on standard street sweepers as well but the amount of dust you generate will require the use of the super sucker or other brand vacuum with its larger capacity and power.


    lzaharis

  7. #7

    Arrow Soilworks- Soil Stabilization & Dust Control in Saudi Arabia

    PAMARTHI-

    Please consider Soilworks to solve your haul road dust control problems. They have extensive experience in the Middle East (including Saudi Arabia).

    Soilworks® provides engineered solutions to the broad needs of the dust control and soil stabilization industry. Whether your market is commercial, industrial, military or residential, we have the innovative tools, unmatched technical support, and environmentally-friendly technologies to fulfill your specific requirements. Soilworks® performance-driven portfolio of industry-leading products include the Patented U.S. Dept. of Defense Surtac®, Soiltac®, Powdered Soiltac®, Gorilla-Snot®, Durasoil® and the newly patented water proofing Dryloc®. Our international sales network, global distribution centers, and integrated customer service provide an ideal platform to satisfy your needs. Get to know us better at www.soilworks.com or call 001-480-545-5454.

    Respectfully,
    Chad Falkenberg
    ________________________________________
    SOILWORKS®, LLC
    (Manufacturer of Soiltac®, Powdered Soiltac®, Gorilla-Snot®, Surtac®, Dryloc® & Durasoil®)
    Specializing in Soil Stabilization, Erosion Control and Dust Control
    681 North Monterey Street, Gilbert, Arizona 85233-3818 USA
    (800) 545-5420 ext. 3232 Toll Free
    (480) 545-5454 ext. 3232 Office
    (480) 289-3232 Direct
    (480) 545-5456 Fax
    (602) 758-6465 Mobile
    Chad@Soilworks.com
    www.Soilworks.com


    Quote Originally Posted by PAMARTHI View Post
    DEAR FORUM MEMBERS

    WE ARE LOOKING FOR DUST SUPPRESSION METHODS ON CAPTIVE LIME STONE MINES HAULAGE ROADS. THE CEMENT PLANT IS LOCATED IN THE MIDDEL EAST, SAUDI ARABIA. WATER IS A SCARCE COMMODITY, WE DO NOT PREFER TO GO FOR WATER SPRINLERS / WATER SPRAY. OTHER THAN PAVING THE ROAD BY ASPHALT OR CONCRETE, WE ARE LOOKING FOR ANY OTHER BEST METHODS ARE IN PRACTICE FROM THE MINE USERS OR FORUM MEMBERS.
    MODERATOR MAY PLEASE BE REQUESTED TO PUBLISH THE REQUEST.

    REGARDS
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